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Tag - 3D Printer Filament

Jigs and Fixtures with 3D Printer Filaments: The Modern Evolution

The world of manufacturing has successfully graduated from the classic conceptual designing & prototyping to an essential product production resource. The time and cost savings that were once ideated at the desk of the design engineer has now entered the production section.

One such example where the 3D printer filament and the printing technology are being used are the 3D Fixtures & printed jigs. In order to fully contemplate this rapid development, one needs to keep in mind that fixtures and jigs are an important part of product fabrication.

Let us know more about the Fixtures and jigs.

What defines jigs & fixtures?

In common terms, the fixtures and jigs can be used in an interchangeable manner. Basically, these manufacturing components are designed to hold & guide stuff. For the ones that are closer to the manufacturing protocol, they serve as a critical component. A jig can be defined as a custom-tool used for controlling the location or guiding the motion of different parts and tools.

In simple words, a jig can hold the work while allowing the proper movement of the tools in function. On the other hand, a fixture tends to hold the work or product in a given location while allowing for certain modifications that need to be carried out in the piece. At times, the jigs can easily be used in different stations or locations in the workplace. However, the fixtures are designed to operate in a pre-set location.

So, this allows for proper maneuvering and changes during the manufacturing process. Keeping in mind how important they are, it is critical that they should be crafted with top-quality 3d printed filament adding strength and longevity to the make.

Read: The Ultimate Guide to Best 3D Printer Filament

Why use 3D printed fixtures and jigs?

As we decoded earlier, jigs & fixtures are quite important in the manufacturing world. This is due to the fact that they bring in several benefits to the entire process, such as:

  • Production cost reduction
  • Accelerated delivery of products
  • Enhanced quality

The cost reduction in the manufacturing process comes directly from the use of top-quality 3D printer filaments. Before the introduction of 3D technology, fixtures and jigs were being designed & tooled for the traditional variant of injection molding. Today though, they are no more in need. Fixtures and jigs can now be printed within a fraction of time & the overall pricing is drastically reduced.

Benefits of 3D Printed Filament for Jigs and Fixtures

  • Cost:

The prime benefit of using 3D Printed filament for jigs and fixtures is the obvious cost reduction. A good chunk of these savings comes from a reduction in the high costs related to machining. Typically, a fixture or grip can be sent out for machining by someone skilled in operating the CNC machine. This work can take several days in a row for the fixture or jig creation to be completed.

However, with 3D printing technology, after the designing process has been completed, the file can be sent in an electronic form to the nearest printer. The printing process takes a couple of hours and viola; the component for manufacturing is ready to use.

  • Speed:

Another benefit that comes with the use of 3D printed fixtures and jigs is the fact that 3D printer filament makesprinting easier and faster. Machining of the complex form of metal geometries tends to take a significant amount of planning along with help from skilled designers for CAM. This takes up a lot of time and hence delays the manufacturing process.

With 3D printed filament, you can assemble the tools within hours. The 3D printing technology cuts down the overall time by a whopping 92 percent. So, isn’t the use of 3D printer filament a great idea for jigs and fixtures?

  • Materials:

3D printing brings in a range of durable and feature-packed materials that can be expanded over a line of technologies. Properties like flame retardancy, chemical resistance, UV stability, and heat resistance are some of the elements you get with the 3D printed filament for fixtures and jigs.

The parts can easily be produced & finished with the use of different colors& surface finishes. With 3D printer filament for parts manufacturing, you essentially limit the damage that comes during the handling or assembly part.

  • Design Iterations:

The speed at which 3D printing of jigs and fixtures can be done allows the designers' scope of freedom for design optimizations and multiple iterations. With the use of the 3D printed filament, one can aim for ergonomic and complex designs that can be produced easily and comfortably.

  • Weight:

Fixtures and jigs are manipulated by the workers on a regular basis. A good chunk of the materials that are used by the 3D printer filament tends to be lighter than compounds such as aluminum. This helps with the load reduction on the workers while improving the safety components.

  • Better Accuracy:

With 3D printer filament, you get access to better accuracy as opposed to any other manufacturing method for fixtures and jigs. With 3D printing technology, designers can easily incorporate the use of intricate and fine details to the make that fit well with interlocking features.

  • Customization:

The freedom to design intricate details opens up a world of possibilities for the designs in terms of customization. It allows better control over the tasks while further enabling ergonomic support for the workers. This eventually results in better accuracy during task performances. Instead of going for designs that aim towards manufacturability, the engineers can now tailor the manufacturing aids for employees to utilize the same.

  • Digital Inventory:

Most of the traditional service providers for fixtures or jigs creation work for bulk orders. This is good if you need a huge quantity of the same. However, if one or more of your fixtures is destroyed or isn’t the correct shape, what could you do? You surely cannot order 1 or 2 jigs for your needs from the local maker. So, what could actually be done in this case?

The key is to opt for services that are open for any type of 3D printing needs. With 3D printer filament, you can print as per need. This particular digital inventory can be used whenever needed. It allows you a scope to redesign or update your tools in an effective and quick fashion.

Read: Everything you Need to Know About PLA 3D Printer Filament

Conclusion

Even though the jigs and fixtures might seem like a small section of the entire manufacturing process, we need to understand that they matter regardless. Each small component, when put together, makes up for a seamless manufacturing process. This is why having a high-quality jig or fixture created with the 3D printer filament is critical to the business.

Looking for the best collection of 3D printer filament for your jigs or fixture manufacturing needs? At MakeShaper, we house some of the best filaments for 3D printing. Ranging from ABS filaments to PETG filaments, we have it all and more. Our filaments are tested for quality and durability to provide the best print output. To get some quick discounts on your purchase, visit the website today!

How can 3D printing revolutionize the world?

3D printing, also known as additive manufacturing, possesses the potential for democratization of the production of the goods. This could include everything from medical to food supplies and machinery to the coral reefs. As the future approaches, one question that ponders over everyone’s mind is whether 3D printing can actually revolutionize the way things work.

But what makes up for a good quality 3D print? It sure is the 3D printer filament that you choose for your printing machine. Sourcing from a reliable seller is very critical for producing high-quality prints. However, the budget can be a constraint at times. This doesn’t mean you have to compromise on quality. You can always find high-quality, cheap 3D printer filament from reputed sellers.

Now that you know what plays a critical role in 3D printing let us take a look at some of its revolutionizing effects.

Future of 3D Printing: What Does it Hold?

1-Fight against Homelessness and Hunger:

If you are a 3D printing enthusiast, you know how great cheap3D printer filament can be for creating mini houses for kids to play with. Now, imagine this on a massive scale. Of course, creating a house from 3D materials from scratch could be way too hectic but it surely has some potential. If not everything, 3D printing can solve various existing issues by creating highly durable parts for home construction at cheaper prices. This in the future will surely help tackle the increasing incidences of homelessness.

Another place where 3D printing might score a touchdown is hunger. Various NGOs dedicated to the maintenance of better health levels for the less fortunate ones are now exploring the potential of 3D printing in the food industry. They hope that come future, they might be able to create a 3D printer for food that can be customized to be nutritionally appropriate as the meals are synthesized one by one. These printers instead of using cheap 3D printer filament will be using materials such as oils, flours, mineral capsules, and so on.

2-Transformation of Modern Medicine:

Apart from being a major light bringer for the hungry population of the world, 3D printing is also dubbed to revolutionize the world of modern medicine. With 3D printing techniques, there will be feasibility to acquire more sturdy tools and medical necessities to ensure that more lives can be saved. When employed on a large scale, 3D printing also houses the possibility to create a 3D printed heart (artificial) to help save a life. It could also be used for the creation of high-quality basic tools such as clips for umbilical cords.

3D printing can also be used in case of emergencies to ensure that all critical tools and medicines are available within a medical facility.

3-Protection of the Planet:

If you have ever used a 3D filament for printing, you would have surely noticed that some of the variants tend to produce a certain amount of toxic fumes. Depending on the variant of cheap 3D printer filament you purchase, there can be a certain amount of toxic fume coming out during the printing process. However, the researchers dedicated to the future of 3D printing are now concocting new variations of cheap 3D printer filament that shall be based on algae.

This can help in minimizing the pollution level in the atmosphere. Another aspect where 3D printing can play a major role is re-cycling. 3D printing techniques of the modern era allow the use of old materials to create new ones. This, in turn, increases the chances of sustainability. Utilization of the waste products to create something new is the way to go for a planet that is struggling to keep up with the environmental changes. With a reduction in energy consumption and waste-recycling methodologies, 3D printing is sure the future for appropriate climate control.

4-Access to Modern Innovations:

How many times have you seen something that can help the environment but couldn’t purchase it because it was way too costly? Yes, the scientific community on a regular basis comes up with techniques and technologies that can help benefit the environment. However, given the fact that a lot goes into the making of such innovations and lack of popularity, they usually are priced way too high.

With the use of cheap 3D printer filament, the dream of making modern innovations accessible to the general public can be achieved as the future comes by. Currently, modern innovations are limited to specialized labs and technical universities. This makes access to sustainability a tough affair. As the future approaches, scientists are working on the affordable replication of technologies and innovations that will be available for everyone. This, in turn, will help the local change-makers create a better impact and motivate others to participate in a sustainable lifestyle.

5-Cheaper Prototypes:

Although this process is already out in the market, its wide-scale implementation is still a story for the future. Creating prototypes of products or technologies with classic methodologies could be a time-taking affair and pricey as well. With cheap 3D printer filament by your side, creating a cheaper prototype is no more an issue.

This could be applicable in several industries ranging from fashion to everyday needs. So, 3D printing is surely something that you should look out for in the future.

6-Aerospace & Automotive World:

The aerospace or automotive world isn’t the one that is unaware of this new technology. 3D printing technologies are being used in the automotive world for quite some time. With the help of cheap 3D printer filament, the aerospace and automotive industry can now ease up the phases such as:

  • Designing (Product Development, Prototyping)
  • Assembly (Printed Jigs Designed for Hands-On Assembly)
  • End-User Components (Brackets, Brake Pads, Wheels)

The modern-day 3D printing methodologies implemented in the automotive and aerospace world is metal-based 3D printing & FDM for mission-critical parts. The manufacturing of decently strong functional parts is today’s story, but with time, its wide-scale implementation is here for sure. 3D printing with cheap 3D printer filament can ensure that the demand & supply chain can be maintained. Plus, 3D printing can also be used for the creation of customizable machinery, spare parts, and even complete vehicles.

Conclusion

From scientists to innovators, everyone has been using 3D printing technologies to make a better impact on the future. Even the ISS (International Space Station) is experimenting with parts that can be manufactured specifically in space with the use of 3D technology. This can help avoid any need for risky and expensive transportation of products and parts from Earth. Apart from this, cheap 3D printer filament can help keep the costs of manufacturing towards the down low while ensuring that the process is faster and highly efficient.

Looking for some of the best cheap 3D printer filament? At MakeShaper, we house an extensive collection of 3D printing filaments of various types. Starting from PLA filaments to PETG filaments, we have it all. To know more about our products, give us a quick call at (330) 753-0100 or write to us at makeshaper@villageplastics.com.

3D Printing Hacks: Best Ways to Store PVA Filament

In recent years, 3D printing has been quite the trend. With more and more variants of 3D filaments entering the market, 3D printing enthusiasts have become all the more active. However, one thing we tend to ignore often is the fact that 3D printing filaments can be sensitive to changes in temperature or the elements present in the surrounding atmosphere. Water-soluble options such as PVA filament, need extra attention when it comes to storage. Here in this blog, we will describe the various methodologies one can opt to store the PVA filament without reducing its effectiveness or the final outcome.

Why is proper storage important?

Dust and humidity can be sworn enemies of the PVA filament spools. While some printing materials might not even budge a bit with the presence of humidity, PVA’s effectiveness can go down substantially. PVA filament tends to be very hygroscopic. Thus, it absorbs moisture at a faster rate. A wet or moisture-laden PVA filament can easily be recognized given the sizzling noise that comes out during the 3D printing process. Plus, the resulting print is comparatively horrible as well.

Then comes dust!

Dust can settle down on your PVA filament & thereby get into your printing nozzle leading to unnecessary clogging. This results in a failed printing job or under extrusion of the printed material. It is especially critical that you store the PVA filament spools very carefully & correctly.

Issues that might ail your PVA filament post moisture exposure

  • Filament Degradation
  • Increased Brittleness
  • Diameter Augmentation
  • Extrusion requires a higher temperature
  • Hissing Steam or Bubbling Filament in Printer’s Hot-End
  • Broken Filament

But before you go ahead and start storing the PVA filament, you need to dry the same. This will seek out any moisture that has already entered the spool.

  • Add Desiccant:

When storing your PVA filament inside a box or sealed bag, you need to add a few bags filled with fresh desiccant. This will absorb all the moisture & ensure that your filament maintains its optimum dryness.

  • Heat the Filament:

If your PVA filament has managed to absorb way too much in terms of moisture content, you can dry the same through regulated heating. Heat the PVA filament to a temperature ranging between 45 to 55 degrees. Now, place your filament spool inside its primary packaging & place it over its build plate. Next, allow it to dry at this given temperature for a time frame of 2 hours. After you are done, immediately place it within the storage container to avoid moisture from seeping in.

Now that you know the ways to dry your PVA filament, here are some of the methods to store your PVA filament to evade any moisture or dust retention.

1-Use Vacuum Bags:

If you are in need of an in-expensive means to seal-the-deal (Pun Intended!), you can go for the regular-old vacuum bags. Yes, you always have the option to buy those expensive casings made of plastic for individual spools, but who has the time or money for that, right?

You could also create a box on the roof with anti-humidity features to protect the PVA filament, but that’s just too much work. The easiest way to save time and money is to stick with these classic vacuum bags that get the job done with minimal investment. They help keep away various types of filament deteriorating elements such as mildew, odors, moisture, or bugs.

Please Note: These aren’t your Ziploc bags that come with a plain simple seal towards the topside. They might help seal the bag but aren’t successful in removing the existing moisture inside the container. Opt for kits that come with openings that help suck out the oxygen present inside, creating a vacuum-like condition.

2-Silica Gels:

Do you remember those small packets with tiny gel-like crystals that you always find inside a new pair of shoes? Yes, these packs help absorb any kind of moisture in the area, thus evading smell from your feet when you wear them. However, they aren’t just meant for your shoes. You can also use them to store your precious PVA filament. Given the fact that PVA filament is used for the creation of support materials, they are easily dissolved in water.

To ensure that your storage box has no unwanted moisture content, silica gel packets can be your friend. Silica gels are available both online and offline in varying sizes and shapes depending on your needs. There are also reusable versions that can be brought back to their original form by drying them inside the oven for the time-frame written in the instruction manual.

If you are in need of silica gel that acts as a hard-core drying agent, you can opt for the ones that come with a saturation indicator for moisture. These indicators can change color from the yellow/orange hue to blue/green one depending on the moisture level in the ambiance.

3-Do Not Store Them Beyond 12 Months:

One thing you need to keep in mind when planning for storage of your PVA filament is the fact that they should never be stored for more than 12 months. Regardless of how good your storage system is, someway or other, moisture or dust will surely find a way to seep in. This is why it is often advised that you use up the spool before 12 months.

In case you are someone who keeps forgetting things, try to prepare a chart or organize the storage space date wise. This will help you get access to filaments that are close to their 12 months’ timeline.

Bonus Tips to Follow (PVA Filament Storage)

  • Use the litmus strips for testing the humidity present in the surrounding atmosphere. They can act as a quicker option as opposed to the use of desiccants that change color.
  • Always remove the filament from the printer after you are done with the printing session.
  • You can opt for 3D printing of your very own filament holder. This will help protect the PVA filament from moisture in a better way. Pick a filament that is resistant to moisture for creating this holder.
  • Create your DIY dry box from different “YouTube” videos or internet sources.
  • You can also plug-in a dehumidifier within the room that your spool is placed in.

Conclusion

It is true that one cannot enjoy a good omelet without breaking some eggs. The same stands true for 3D printing as well. Experience is what helps you create the best prototypes when it comes to 3D prints. However, with the tips and tricks stated above, you can surely avoid some unwanted storage mistakes and save yourself some unnecessary pain of bad print or moisture-laden filament.

Looking for high-quality PVA filament for your 3D printing needs? At MakeShaper, we house some of the best collection of filaments depending on your requirements. Our collection of filament goes through a stringent testing process for quality and durability. Plus, our 3D printing filaments are pocket-friendly as well. So, why wait? Purchase your filament today at MakeShaper. To know more about our products or shipping policies, give us a quick call at 1-330-753-0100 or write to us at makeshaper@villageplastics.com.

Buy the Best 3D Printer for Christmas 2019

Christmas is just around the corner and everyone is busy deciding what gift to give to their loved ones. Gifting giving is an important part of the holiday season. It is exciting to think what gift you are going to get.

While there are so many gift options available, giving a personalized gift is one of the best ways to make Christmas special for a loved one. Now, if you have someone in a family interested in creating things or love printing, gifting them a 3D printer for Christmas 2019 is one of the best ways to make it a special event. The next step is to choose the perfect 3D printer.

There are plenty of 3D printer options in the market. They are available for wide range or purposes, for both personal and business needs. Choosing the right one will ensure that the person gets the most out of it. Don’t worry you don’t have to lose your sleep over it. You can easily find the right 3D printer in no time.

Here are a few things you can consider when looking for the best 3D printer:

  • Purpose

One of the most important questions one should ask when looking for a 3D printer is the purpose of the printer. You need first know whether you need it for personal use or professional. 3D printers are available in a wide range of choices and you can easily buy one for a creative person who likes to create things with different designs. If you are looking for a 3D printer for professional purposes, you need to choose the one that is designed for that specific needs. So, the first step is to decide what the person is going to use the printer for. Once you decide this, you move to the next step.

  • Object Size

The object size or the build area is the maximum size a printer can achieve. It is usually measured in terms of XYZ where the letters stand for width, depth and inches. Bigger 3D printers are very expensive, and when it comes to Christmas 2019, you probably want to give a family member who have creative projects to do. To print larger parts, you will need to print smaller parts and then assemble them. You can easily find a 3D printer for printing smaller objects like jewelry pieces or parts of a house model. Make sure to choose a printer that can easily help you print things they want to create easily.

  • Filaments for 3D Printings

Filaments are important part of any 3D printer. Without it the printer won’t be able to print anything. Choosing the right filament diameter is an important consideration for choosing the right 3D printer. FDM is one of the most popular type of 3D printers and most of the models work with diameters like 1.75mm or 3mm filament diameter. PETG filaments are one of the best options for 3D printing. They will soon become the go-to filament for 3D printing. PETG filaments are very durable, offer high-quality 3D prints and they don’t buckle under temperature or create any fuss. Make sure to choose a 3D printer compatible with PETG filaments as they are the best.

  • Beginner or Experienced

If you are gifting 3D printer to someone for Christmas 2019 keep in mind the level of experience they have in dealing with it. If it is for a beginner then you don’t need to make a fuss about the hardware. They can first focus on learning the basics and gaining some experience before they get to the higher level. This is perfect for someone who wants to learn the skills and focus on designs rather than on the printing process. You can buy 3D printers that are beginner friendly as it will make for a great Christmas present. Choose the perfect 3D printers depending on the needs.

  • Printing Speed

Printing speed is an important consideration for buying the best 3D printer. The speed of the printing will depend on the resolution too. Higher the resolution, slower will be the printing speed. A typical desktop FDM 3D printer prints at ~40mm/s to 150mm/s. The shape of the model will also influence the speed of the 3D printing too. If the model has many layers and corners then it will affect the speed of the printing too. Choose a 3D printer on the kind of projects a person wants to work on. For creative projects, you can choose a printer that offer better finish than time. PETG filament is one of the best options for 3D printing as it offers great results.

  • Layer Resolution

The next important consideration is the layer resolution. You can choose low- or high-resolution 3D printer depending on what you want. High resolution object printing offers smoother finish. The low resolution on the other hand has thicker layers. Depending on what you are looking for, choose the printer with low or high-resolution options. You can choose printers with multiple resolution options or with fixed one or two resolution.

  • Features

3D printers do come with many features like connectivity, LCD and display, printing though WiFi connection and other types of features. It will all depend on your requirements and budget as well. 3D printers come with many more features. Remember, the more advanced features it has, the more expensive it will be. Some features can make things easier like USB connectivity.

The Bottom-line

Buying a 3D printer for the Christmas is one of the best ways to make it special for a loved one. Look for these features when buying a 3D printer as it will simplify the process. Make sure to buy a 3D printer from a good brand to get the best deals.

Important Advantages of PETG Filament in 3D Printing

ABS and PLA filaments are widely known in the 3D printing universe, but there are important advantages of PETG filament in 3D printing that are causing it to quickly growing as a popular option for builds. The properties of PETG make it an appropriate choice for producing a vast array of impact-resistant and flexible items. PETG Filament is one of the best options for people looking for a more durable 3D printing option. Whether you need to print larger prints or larger number of prints, the PETG filament are the best options. No matter what level of printing skills you have, the PETG can help you get the best results in less time and with little effort. Soo the PETG filament is will become the go-to option for printing high-quality 3D prints.

Composition

PETG is a modified form of polyethylene terephthalate (PET), a thermoplastic widely used in plastic bottles. In fact, 43 percent of U.S. soft drinks are delivered in PET bottles. Glplastic-bottles-webycol-modified PET (PETG) is an increasingly popular filament material because it's more durable than common alternatives. The addition of glycol prevents crystallization so it won't become brittle when heated. PETG is a highly transparent co-polyester that can be dyed as required. It is possible to produce brightly colored, translucent prints with a nice, glossy finish with minimal post-processing.

Advantages

As the 3D printing industry matured, PETG emerged as a viable and attractive alternative to ABS and PLA. Here are some of the qualities that drive interest in this advanced filament material:
  • Excellent layer adhesion
  • Warp resistance
  • Reduced shrinkage
  • Higher density
  • Chemical resistance to both acidic and alkali compounds
  • Flexible printing on glass, acrylic, glass, blue tape and polyimide tape
  • Odorlessness during printing
Finished prints are pliable and more impact-resistant. In fact, PETG is flexible enough that it is virtually unbreakable in the layer direction. Excellent layer adhesion translates into improved surface finishes. Low shrinkage means it is often a good choice for printing larger items.

Versatile Applications

printing with petg, petg, 3d print petgPETG is worth considering any time your 3D print needs to be tough, durable, flexible and impact-resistant. It is ideal for use in the production of a wide array of mechanical parts. The rapidly expanding robotics technology sector is also embracing PETG printing. The smooth finish of PETG prints, and the fact that the plastic is FDA-compliant makes it an appropriate choice for printing creative and/or intricate kitchenware designs. You are really only limited by your imagination. Enterprises looking for a filament that will produce translucent, shatter-resistant items like phone cases will also want to take a close look at using PETG filament.

Filament Comparisons

PETG filament favorably compares to other popular 3D printing materials:
  • PLA/PHA filament -- Polylactic (PLA) is a biopolymer commonly derived from cornstarch and sugarcane. PETG print speeds are similar to those of PLA, although the melting point is higher. Like, PETG, PLA and PHA filaments are relatively easy to use. However, PETG is denser (1.38g/cm3).
  • ABS filament -- Acrylonitrile-Butadiene Styrene (ABS) is temperature-resistant like PETG. While ABS is harder, PETG is more flexible and more durable. PETG is odorless during printing, while ABS emits a noticeable odor.
  • TPU filament -- Thermoplastic Polyurethane (TPU) is not as dense as PETG; the density of flexible TPU filament is just 1.21g/cm3. The chemical resistance of TPU is good, while the chemical resistance of PETG is excellent.
Once you do the math, you'll see that PETG can be a high-quality, cost-effective alternative to these other filaments.

Sustainability

One of PETG's virtues is that it is recyclable. It is different from many other plastics because its polymer chains are readily recovered for future use. PETG can be recycled for use as a gas barrier. Its chemical resistance makes it a good barrier when used with solvents and alcohol. Be sure to always check with your local recycler for their rules and regulations on what you can bring and what they can recycle. The Bottom-Line The PETG Filament is one of the best options because of the various features and benefits it offers. Use it to get the best results with your 3D printing needs. Make sure to buy only the high-quality PETG filament from a reliable dealer online so that you can enjoy the best results. We here at MakeShaper are excited to launch our line of PETG filaments. Available in two diameters and a dozen colors, our filaments provide superb extrusion every time, in every project. We also offer a wide range of made-in-the-USA filaments in a spectrum of deep, saturated colors and full range of diameters and spool sizes.  Crafted in Sanford, North Carolina, from high-purity raw materials, MakeShaper makes high quality performance filament so you can make anything!