Join Waitlist We will inform you when the product arrives in stock. Just leave your valid email address below.
Email We won't share your address with anybody else.

3D Printer Filament

What Are The Types of 3D Printing Technology

3D printing has gained a huge momentum as people are getting into DIYs and creating various things they can sell online. Not just that, the latest technology has made it easy for people to print things in 3D form that wasn’t possible before. The 3D printer came into existence way back in 1983, but it was during the last decade that it became commonplace. Now people can print things right from the comfort of their homes. 3D printing filaments are available in so many materials and colors, which has made 3D printing so much easier.

But, the most important part of 3D printing is the technology behind it. 3D printing is not like your ordinary printing. There are so many steps and process that goes into play. You can choose from so many types of 3D printing technology. Choosing the right 3D printer will depend on quality, cost, features, time, capabilities and other requirements. You can compare the features to choose the printer you need for your project.

Here are some of the popular 3D printing technologies available today:

FDM or the Fused Deposition Modeling (FDM) Technology

The FDM technology is one of the most popular 3D printing technology that is widely used for printing various objects. It is also known as the Fused Filament Fabrication (FFF).It is known for using the process called material extrusion where the machine is continuously fed with thermoplastic printing filament to create a 3D object.

The printing process starts with the feeding the printer of solid thermoplastic 3D printing filaments like PLA, ABS or PETG. The filament is pushed through a heated nozzle where the materials melts at certain temperature. The extrusion head of the printing machine moves along the set coordinates where it deposits the melted filament on a building platform. After the deposition is completed it is allowed to cool down after which the filament solidifies and forms a solid object. The process is again repeated till the object is formed completely. If the object has overhanging parts or hallows, support materials are used as they can be removed by dissolving in water.

FDM printing technology is used for creating 3D objects like prototypes, concept models, manufacturing aids, electrical housings,jigs and fixtures, and more. Many people use the FDM printing technology as it offers the best surface and color finish is compatible with a wide range of 3D printing filaments. The FDM printers are compatible with various 3D printing filaments and are the most common type of printers used by people.

Read: Jigs and Fixtures with 3D Printer Filaments: The Modern Evolution

  • SLA or Stereolithography

The Stereolithography is the oldest 3D printing technology in the world. It came into being in 1986 by Chuck Hull. It prints 3D objects using the method called the Vat Polymerization. In this process, a photopolymer resin material is used in a vat where it is cured by a light source. The printing technology uses ultra violet laser to create layers for forming a 3D object in solid form.

An SLA printer uses mirrors, one on the X-axis and the other one the Y-axis. The mirrors or the galvanometers aims the laser beam over the vet where the filaments in melted form are present. The laser beam slowly solidifies the material in the build platform area where the final object is created layer by layer. The final object is chemically treated to remove the excess resins, which makes the final object looks more polished and is stronger than before.

The SLA printers are very fast and perfect for creating prototypes. If you care more about accuracy and precision, the SLA printer is the perfect choice. It can easily create 3D objects from the 3D CAD data (computer-generated) files. And, it will only take few years to complete the process of forming the object.

SLA printing technology is perfect for creating unique models, prototypes, patterns and production parts.

  • Digital Light Processing or DLP

The digital light processing or the DLP is a 3D printing technology very similar to SLA technology with a few differences. Instead of the laser beams, it uses a digital light projector. The light projector flashes a single image of each layer if it’s a small parts and multiple flashes if the printing object is a large part.

Printing resins are used for creating the object where the light is projected into it via LED source like a lamp. A digital microwave device or the DMD is used for directing the lights in the build surface. DLP is faster than SLA as each payer of the 3D object is exposed at the same time. The end result is very smooth and detailed. But the limitation it has that its parts are brittle and is not suited for creating mechanical parts.

This printing technology is great for printing mold-type polymer prototypes, jewelry, dental applications, and hearing aids.Furthermore, the DLP technology is cost-effective as it is compatible with a many 3D printing filament. It can easily use cheaper materials and created the most detailed and high-quality 3D objects in less time. You can use this technology to print more complex objects easily and reduce waste.

  • Selective Laser Sintering or the SLS

The Selective Laser Sintering or the SLS is a 3D printing process that uses the Power Bed Fusion technology. In this method thermoplastic powder made of the Nylon 6, Nylon 11, Nylon 12 is heated to just below its melting point. The powder is then deposited on the build platform using a recoating or wiper blade. The powder is deposited in thin layers usually not more than usually 0.1 mm thick.

Read: Nylon Filament for 3D Printing: Properties, Features, Pros, and Cons

The laser beam solidifies the sinters powder by scanning it. Once one cross-section is completed, the process is repeated till the object is manufactured as desired. This printing technology does not require any support filament or material as the powder that has not been sintered remains in place to support the object.

The SLS printing technology is great for printing 3D objects like functional parts, objects with hollow designs, and low-run production.The 3D objects printed with the SLS printers are durable and accurate and can be used for printing a wide range of objects. You can easily create parts with mechanical properties and complex designs. The time of printing is more than other type of printing method and so is the cost.

The Bottom-line

3D printing technologies come with their own merits and demerits. You can choose the printing technology you like based on your requirement like quality, cost, time, type of object you want to print, printing capabilities and more. These are some of commonly used technique for printing high-quality and accurate 3D objects efficiently. You can use a wide range of 3D printing filaments to create 3D objects of your choice. With today’s technology, you can easily create objects using various printing filaments and colors. They are perfect for hobbyists, professionals and anyone who loves 3D printing.

MakeShaper 3D Printing Filament

If you are looking for high-quality, durable and versatile 3D printing filament, we have a wide range of choices like PETG filament, ABS filament, PVA filament, PLA filament, HIPS filament, & much more. You can buy them in bulk at the most amazing prices online at MakeShaper. Our aim is to provide high-quality 3D printing solution for various needs at a very low-cost. Visit our website and browse our filaments and choose the one that matches your needs. You can call us at (330) 753-0100 or email us at makeshaper@villageplastics.com for more information.

Printing with the PLA filament 1.75 mm: A Complete Guide for You

When talking about the 3D printing filament, one type that has gained significant popularity in the recent is the PLA filament 1.75mm. The PLA or Polylactic Acid tends to differ from most of the thermoplastic-based polymers.

Why?

This is because it is created from renewable resources such as sugar cane or corn starch. On the contrary, most of the plastics are actually created from distillation or polymerization of the nonrenewable forms of petroleum reserves. On the other hand, plastics that tend to be derived from the biomass are termed as “Bioplastics.”

Characteristics of PLA Filament

If you are planning to purchase the PLA filament 1.75 mm, make sure you know about its characteristics and how well it works for your needs. The PLA filament has properties that are similar to PE (Polyethylene), Polystyrene (PS), or Polypropylene (PP).It can easily be produced with the use of existing equipment for filament manufacturing. This is what makes the PLA filament relatively cost-effective in terms of large scale production for 3D printing needs.

Given the cost-effectiveness, it is obvious that the PLA filament has the 2nd largest production rate for any bioplastic.

The PLA filament 1.75 mm can be used for a wide range of applications such as:

  • Bottles
  • Plastic films
  • Biodegradable Medical Equipment

Apart from this, the PLA can also constrict under the heat. This is why it is deemed suitable to be used as the shrink wrap. The way the PLA easily melts leads to some of the best and most interesting applications when talking about the 3D printing world.

On the opposite end, this filament has a low transition temperature, which makes it unsuitable for holding hot liquid.

Key Properties of PLA Filament

The PLA filament is generally classified as thermoplastic due to the way this plastic reacts to heat. The thermoplastics tend to become liquid when they attain the melting point, which is 150 degrees Celsius to 160 degrees Celsius.

Here are some of the properties commonly seen with the PLA filament 1.75 mm.

  • Eco-friendly, biodegradable, compostable, and recyclable
  • Non-toxic in nature in solid form
  • Better processability for thermal induction

Disadvantages of PLA filament

  • Low temperature for glass transition
  • Poor ductility, brittleness, low strength for impact
  • Lower crystallization rate
  • Susceptible to biological and chemical hydrolysis
  • Thermally unstable with poor performance in terms of gas barrier
  • Lower flexibility with longer molding cycles
  • Can be hydrophobic in nature
  • A slow rate of degradation

How is the PLA filament created?

The PLA or Polylactic Acid can be created via two recognizable processes which are:

  • Condensation
  • Polymerization

The commonly used polymerization technique in the production of PLA filament 1.75 mm is the Ring-Opening Polymerization. In this process, the makers utilize the metal catalysts that are combined with the lactide. This helps with the creation of larger variants of the PLA molecules.

The PLA’s condensation process works in a similar manner, with the only difference being its temperature during conduction of procedure as well as by-products released as the consequence of this reaction.

Popular Applications of the PLA filament 1.75 mm

  • Packaging Polymer for Food Contact Approved:

The PLA has been approved for being used as a packaging filament for food by the FDA (Food and Drug Administration). It can easily be used in the form of food packaging to keep safe the products with short life such as fruits as well as vegetables.

The commonly known packaging applications for the PLA filament 1.75 mm include drinking cups, containers, salad cups, sundae, blister packages, as well as overwraps.

  • Biocompatible Plastic for Medical and Healthcare Industry:

Given the biodegradability and biocompatibility, the PLA filament 1.75 mm can easily be used for the medical as well as the healthcare industry. Both these industries are making use of the PLA to manufacture scaffolds for tissue engineering, covering membranes, materials for delivery systems, and medical implants (bioabsorbable).

Further, due to the versatility shown by the PLA filament, it has also been investigated to be used for the membrane applications such as wound covers, medical devices, as well as implants. This can include everything from the rods, pins, plates to sutures, and screws. The application of PLA filament is also being incorporated in dermatological treatments such as scar rejuvenation and facial lipoatrophy.

  • Structural Applications:

The Bio-based polylactic acid or its composites are new to the world of structural applications for the high-end automotive, electronics, or electrical appliances. The PLA composites are known to show better impact resistance and tensile strength, which could be used in the interiors of an automobile as well as safety helmets.

Apart from this, PLA filament 1.75 mm is also well-suited to be used as pillar cover, floor mats, front panel, door trim, as well as ceiling material. However, one needs to keep in mind the fact that the application in this stream is still limited, and more will surely be explored in the future.

  • Fabrics and Fibers Created from PLA:

The PLA filament 1.75 mm is also perfect for the creation of textile fibers to create things such as carpets, shirts, mattresses, bedding, sportswear, and more. Given the low absorption rate for moisture, this material is perfect for creating sweat-proof fabric. Apart from that, the PLA filament has properties such as the low generation of smoke and UV light resistance that make it a great filament for fiber creation.

The PLA filament also has applications in bags for compostable waste, mulch films, insulation materials, as well as structural protective foam.

Is the PLA filament toxic?

Now, this particular thing is debatable. Why? Given the biodegradable nature of the PLA filament 1.75 mm, it is safe in its solid form. This filament is generally used for food handling as well as medical implants designed to biodegrade within your body with time. However, like any other plastic material, it sure has the potential for toxicity. However, this is only possible if the fumes of the material are inhaled or absorbed into your skin. It can also harm you if the vapors tend to enter your body via the eyes or in liquid form.

So, the next time you are handling this molten polymer, make sure you are careful and follow the instructions laid out for handling it in a strict manner.

Conclusion

The PLA filament, being a biodegradable option, is perfect for your 3D printing needs. However, you need to keep in mind that the fumes could be potentially toxic. So, make sure you always print in a room that is well-ventilated. If possible, wear a mask to avoid inhaling the fumes. Given the fact that it is biodegradable, it can be used safely for creating food containers, wrap plastics, and more!

Looking for a high-quality PLA filament 1.75 mm? At MakeShaper, we house an extensive collection of top-quality PLA filaments that are all tested for strength and durability. We also have an amazing collection of other filament types such as ASA, ABS, PVA, and more. So, shop today to get exclusive discounts on your purchase.

Highlighting the Crucial Aspects of the ASA Filament in 3D Printing

We are amidst the fourth industrial revolution, and technology has taken the central role in the on-going chaos. The 3D printing technology is one such bright example and hence could not be ignored at all cost. ABS filament, the darling of the 3D printing technology, has transformed how the products are manufactured in an entirely inexpensive way.

However, the items are limited to a fraction of the exposure only. However, elements like ASA filament have proved to be effective in all climatic and external pressures and hence is loved by enthusiasts all across the globe.

So What Exactly Is ASA?

ASA is the acronym for the chemical compound Acrylonitrile Styrene Acrylate. The substance is used extensively in 3D printing and shares similarity in the molecular structure of ABS – another item used extensively in 3D printing. The material is resistant to weather conditions, and UV radiation compared to ABS and hence is quite popular all across the globe.

The strength of the substance makes it suitable for outdoor applications like garden fixtures (drain pipes, flower boxes, shutters, gutters, and others) to outdoor adventure equipment like boat hulls, shutters and flower boxes. In addition to it, the ASA filament is also wildly used in the automotive industry like bumper covers, grilles, side-view mirror housings, and others.

Understanding the Benefits of Using ASA

When it comes to the ASA filament, there are a ton of factors that come into play. The mechanical properties of the substance make it suitable for outdoor solutions. The filament retains its glossy finish, mechanical properties, and color even after prolonged exposure.

On the other hand, the item displays more significant resistance to environmental stress in comparison to its counterparts and hence is a huge hit all across the globe. To add on top of it, the thermoplastic products are heat and chemical degradation, making it one of the most sought after products among the 3D printing enthusiasts.

Read: 3D Printing: Understanding more about ASA filament applications

Printing Your First Item Out of the ASA Filament

The printing procedure is quite simple and requires quite a simple procedure to follow.

Step 1: Make Sure That Your First Layer Has Been Done Right

The first step in the process involves two significant distinct steps that ensure the first layer is even and without dirt and debris while maintaining the nozzle at an appropriate distance.

Leveling the Bed

The first thing in the process is to ensure that the bed is at the right level. Most printers come up with clear instructions about the same while on the other hand, some of the major companies provide a bed from their end. Using the screws attached, one can adjust the levels for better solutions.

Here are a few things to watch out.

  • Move the print head out of the way of the bed to prevent it from crashing.
  • Make the Z-axis as close to the device possible. The nearer is the nozzle to the Z-axis, the better it is. If there exists some gap between the printer and the nozzle, then it’s perfect. However, if the gap exceeds certain limitations, then an ideal thing is to tighten the screw and tilt it at an angle.
  • Then move the print ahead of the three or four screws and insert a piece of paper between the bed and the nozzle.
  • Loosen the screw until there is quite an amount of resistance between the bed and the nozzle.
  • Repeat the procedure with the rest of the screws to make sure a certain level of accuracy is achieved.

Adjusting the Nozzle Distance

The next step in the process is changing the nozzle distance. Here are some of the tricks to follow.

  • Make sure that your material for the bed is already applied by now.
  • Test and trail the results with a skirt that uniformly covers the entire area of the bed.
  • Observe how the filament has been laid out. Is it uniform and dense? Or is it bubbling up against each other? Try to get a thorough knowledge of a few trails and errors.
  • If nothing works out, try rotating each screw by the same amount to get the most exquisite finish on the skirt. Otherwise, you can manually change the settings of the 3D printer to get the best results.

Step 2: The Printing Bed and the Adhesion

If by now the bed is not attained, the ASA filament may not work in favor of you. The ASA needs the right temperature and splits if the temperatures are not up to the mark. Here are some of the steps to get things right.

  • Print with a brim. Fifteen loops of the rim are sufficient enough to print anything.
  • Try to maintain a high range of temperatures, such as 110C. Most printers do not support that much and hence should be avoided at all costs.
  • If the hairspray for the adhesion does not work out, use the molten ABS juice to brush the bed adhesive to get the best results.
  • One can also opt for Kapton tape along with the hairspray to uniformly spread heat all across the printer.

Step 3: Calibrate the Print Temperature

As a rule of thumb, with the ASA filament, most experts print at 250 degrees Celsius and a bed temperature of 110 degrees Celsius.

  • For better results, adjust the temperature by more or less five degrees at one time.
  • Printing too hot for the filament is not an issue. Rather than writing at low temperatures can ruin the entire experience.

Step 4: Avoiding Wrapping and Splitting

Despite no matter what, all most all the 3D printed material wrap out from the edges and thus, spoils the entire project. The following is achieved with the quick cooling of one layer concerning another. Here are a few tips to get the best results.

  • Build an enclosure for your model to sustain the heat and draft out the cold air.
  • Turn off the cooling fans as it will prevent some parts from drying faster than the others.

Step 5: Changing the Filament

The last element in the process is changing the filament. While the procedure is relatively easy for the ASA filament, other methods can, too, follow the same to get the best results.

  • Heat the filament to the highest temperature and pull out the previous filament smoothly.
  • The nozzle is already filled with the previous elements and hence keep on heating until it is completely drained out.
  • Once the previous filament is completely drained out, insert the other filament until the next color starts to drain.

Step 6: Regularly Maintain and Take Care of the Devices

Once you have learned the ins and outs of the industry, the next step is to regularly maintain and take care of.  For example, if you aren’t able to remove ASA at all and the hot end is at temperature, then chances exist that the nozzle is stuck. Ask the experts for help, and you will get a ton of information from the house of MakeShaper.

Parting Remarks

The world of 3D printing is still in its nascent stage and is expected to boom all across the globe on account of serious developments in technology like the ASA filament. The industry is characterized by a number of factors based on which it is expected to flourish exponentially all across the globe. Have queries regarding the 3D printing industry or want to make a difference for the same? Visit MakeShaper and give your dreams wings!

Jigs and Fixtures with 3D Printer Filaments: The Modern Evolution

The world of manufacturing has successfully graduated from the classic conceptual designing & prototyping to an essential product production resource. The time and cost savings that were once ideated at the desk of the design engineer has now entered the production section.

One such example where the 3D printer filament and the printing technology are being used are the 3D Fixtures & printed jigs. In order to fully contemplate this rapid development, one needs to keep in mind that fixtures and jigs are an important part of product fabrication.

Let us know more about the Fixtures and jigs.

What defines jigs & fixtures?

In common terms, the fixtures and jigs can be used in an interchangeable manner. Basically, these manufacturing components are designed to hold & guide stuff. For the ones that are closer to the manufacturing protocol, they serve as a critical component. A jig can be defined as a custom-tool used for controlling the location or guiding the motion of different parts and tools.

In simple words, a jig can hold the work while allowing the proper movement of the tools in function. On the other hand, a fixture tends to hold the work or product in a given location while allowing for certain modifications that need to be carried out in the piece. At times, the jigs can easily be used in different stations or locations in the workplace. However, the fixtures are designed to operate in a pre-set location.

So, this allows for proper maneuvering and changes during the manufacturing process. Keeping in mind how important they are, it is critical that they should be crafted with top-quality 3d printed filament adding strength and longevity to the make.

Read: The Ultimate Guide to Best 3D Printer Filament

Why use 3D printed fixtures and jigs?

As we decoded earlier, jigs & fixtures are quite important in the manufacturing world. This is due to the fact that they bring in several benefits to the entire process, such as:

  • Production cost reduction
  • Accelerated delivery of products
  • Enhanced quality

The cost reduction in the manufacturing process comes directly from the use of top-quality 3D printer filaments. Before the introduction of 3D technology, fixtures and jigs were being designed & tooled for the traditional variant of injection molding. Today though, they are no more in need. Fixtures and jigs can now be printed within a fraction of time & the overall pricing is drastically reduced.

Benefits of 3D Printed Filament for Jigs and Fixtures

  • Cost:

The prime benefit of using 3D Printed filament for jigs and fixtures is the obvious cost reduction. A good chunk of these savings comes from a reduction in the high costs related to machining. Typically, a fixture or grip can be sent out for machining by someone skilled in operating the CNC machine. This work can take several days in a row for the fixture or jig creation to be completed.

However, with 3D printing technology, after the designing process has been completed, the file can be sent in an electronic form to the nearest printer. The printing process takes a couple of hours and viola; the component for manufacturing is ready to use.

  • Speed:

Another benefit that comes with the use of 3D printed fixtures and jigs is the fact that 3D printer filament makesprinting easier and faster. Machining of the complex form of metal geometries tends to take a significant amount of planning along with help from skilled designers for CAM. This takes up a lot of time and hence delays the manufacturing process.

With 3D printed filament, you can assemble the tools within hours. The 3D printing technology cuts down the overall time by a whopping 92 percent. So, isn’t the use of 3D printer filament a great idea for jigs and fixtures?

  • Materials:

3D printing brings in a range of durable and feature-packed materials that can be expanded over a line of technologies. Properties like flame retardancy, chemical resistance, UV stability, and heat resistance are some of the elements you get with the 3D printed filament for fixtures and jigs.

The parts can easily be produced & finished with the use of different colors& surface finishes. With 3D printer filament for parts manufacturing, you essentially limit the damage that comes during the handling or assembly part.

  • Design Iterations:

The speed at which 3D printing of jigs and fixtures can be done allows the designers' scope of freedom for design optimizations and multiple iterations. With the use of the 3D printed filament, one can aim for ergonomic and complex designs that can be produced easily and comfortably.

  • Weight:

Fixtures and jigs are manipulated by the workers on a regular basis. A good chunk of the materials that are used by the 3D printer filament tends to be lighter than compounds such as aluminum. This helps with the load reduction on the workers while improving the safety components.

  • Better Accuracy:

With 3D printer filament, you get access to better accuracy as opposed to any other manufacturing method for fixtures and jigs. With 3D printing technology, designers can easily incorporate the use of intricate and fine details to the make that fit well with interlocking features.

  • Customization:

The freedom to design intricate details opens up a world of possibilities for the designs in terms of customization. It allows better control over the tasks while further enabling ergonomic support for the workers. This eventually results in better accuracy during task performances. Instead of going for designs that aim towards manufacturability, the engineers can now tailor the manufacturing aids for employees to utilize the same.

  • Digital Inventory:

Most of the traditional service providers for fixtures or jigs creation work for bulk orders. This is good if you need a huge quantity of the same. However, if one or more of your fixtures is destroyed or isn’t the correct shape, what could you do? You surely cannot order 1 or 2 jigs for your needs from the local maker. So, what could actually be done in this case?

The key is to opt for services that are open for any type of 3D printing needs. With 3D printer filament, you can print as per need. This particular digital inventory can be used whenever needed. It allows you a scope to redesign or update your tools in an effective and quick fashion.

Read: Everything you Need to Know About PLA 3D Printer Filament

Conclusion

Even though the jigs and fixtures might seem like a small section of the entire manufacturing process, we need to understand that they matter regardless. Each small component, when put together, makes up for a seamless manufacturing process. This is why having a high-quality jig or fixture created with the 3D printer filament is critical to the business.

Looking for the best collection of 3D printer filament for your jigs or fixture manufacturing needs? At MakeShaper, we house some of the best filaments for 3D printing. Ranging from ABS filaments to PETG filaments, we have it all and more. Our filaments are tested for quality and durability to provide the best print output. To get some quick discounts on your purchase, visit the website today!

3D Printing: Understanding more about ASA filament applications

Today 3D printing isn’t simply a trend, but the need for the hour. After years of experimentations and tests, the market is now flowing with different types of 3D printing machines and filaments. One such popular 3D printing option is the ASA filament.

What is an ASA filament?

Also known as Acrylonitrile Styrene Acrylate, the ASA filament is your go-to amorphous variant of thermoplastic terpolymer that shares several similarities to the ABS filament. The structural difference between these two is the fact that the ASA makes use of acrylic elastomer while the ABS makes use of butadiene elastomer.

ASA is popular as the engineering plastic given its property to maintain appearance & impact resistance. Even after the filament is exposed to prolonged periods of rain, air, cold, as well as salty seawater, it retains its make and looks for long.

This is the reason it can be used for the creation of several products that we use and see on a daily basis.

But, before we go into the uses and applications of the ASA filament, let us take a look into the advantages and disadvantages of using it.

ASA: Pros and Cons

Pros:

  • Highly resistant to the UV rays
  • Resistant to impact or wear and tear
  • The high temperature for glass transition

Cons:

  • Exceptional ventilation required to avoid the potentially toxic fumes
  • Extruder temperature very high
  • High price tag

Uses/Applications of ASA Filament

While the ASA filament is near-perfect in all sense, it has just ventured into the application market. With time, the ASA filament will surely see large scale applications. However, this doesn’t mean that the ASA filament isn’t just as popular now.

Its popularity can be known through its wide range of applications. Let us take a look at some of them in brief.

1-Automotive Exterior Parts:

As compared to other materials available in the market for the creation of automotive exterior parts, the ASA is relatively cheaper with a plethora of features. With regards to automotive applications, the ASA filament can be easily used for creating a prototype of parts such as bumper covers, housing for side view mirrors, dashboard holders, or grilles.

2-Tooling:

Printing with the ASA filament results in the production of sturdy yet lightweight parts. So, if you are in need of tools, ASA filament can be used for such 3D printing requirements. With this filament, you can print yourself ergonomic grips/handles, assembly jigs & fixtures, tool caddies, dunnage, and so much more.

3-Outdoor Applications:

Apart from the applications mentioned above, the ASA filament is something that can be used outdoors without any probable issue. Given its resistance to the Sun’s UV rays, it is optimally suited to be used for outdoor needs. If you are someone who wants to build their very own garden from scratch, you can build some cute and exclusively customized flower pots with the ASA filament.

Why just stop there?

You can also print some gnomes to take care of your garden with the ASA filament. Additionally, ASA filament can also be used to create signage. Other items you can print with the ASA filament include roof coverings, junction boxes for electrical installations, toys, pipes or construction profiles, and so many more!

Read: Comparing 3D Printing Filament Features: ABS vs. ASA Filament

ASA Filament Use: Recommendations

For 3D printing enthusiasts that generally use the ABS filament, the use of ASA will be just as easy. With ASA filament, you get access to a piece that is highly resistant to any damage caused by water and sun. For ones with no training or any experience in dealing with the ASA filament, here are some recommendations you can follow:

  • Avoid Drafts:

Just like several other 3D printing materials, the ASA filament is highly sensitive to abrupt temperature changes during the 3D printing process. When printing with the ASA filament, it can be beneficial if you print with a device that has closed printer casing or room that is free of any drafts.

  • Use the Kapton Tape:

In order to improve the adhesion of the object being printed with the device’s printing base, you need to use the BuildTak or Kapton Tape. You can also increase the adhesion further with the use of the DimaFix.

  • Minimize the layer fan:

Once you have achieved the right adhesion, you can focus on printing quality to avoid issues such as overheating or cracking. In order to avoid these issues, it is highly recommended that you use your layer fan with the minimum setting on. Keep in mind that you should decrease the overall power by 10 to 25 percent, depending on the item being printing with the ASA filament.

This allows proper solidification of your print while avoiding the overheated areas. Low layer fan speed ensures that there is no abrupt temperature change that might cause cracking to your printed item.

  • HIPS Support Material:

Given the fact that ASA filament works as a versatile filament, you might have to incorporate it with a sturdy support material such as HIPS. Talking about this support material, it is a D-Limonene used widely in conjunction with the ABS filament.

Given its similarities shared with ABS, it can be incorporated with the use of the simplest and highly-used method for post-processing which is acetone smoothing. In this process, you introduce the piece to a steam bath consisting of acetone. This brightens and softens the item’s surface layer.

You can also opt for machining of the part at low/medium speeds, which can later be glued & painted directly. There is no need for any previous primers.

ASA Filament Caution: Fumes

When printing with the ASA filament, you need to print in a room that comes with high-quality ventilation. The fumes emitted by the ASA filament can be potentially dangerous when inhaled. It emits a smelly & intense smoke that comes from Styrene present in this plastic compound. This fume can cause health issues such as headaches, irritation, and so much more.

When printing with the ASA filament, make sure you wear the right kind of mask to avoid breathing in the smoke. Further, make sure your exhaust comes with a filter or fan for the extraction of these fumes.

Conclusion

The ASA filament might be prone to water absorption. So, if you have plans to print with this filament, make sure you dry it properly before the same can be used for printing purposes. You can use your regular oven to dry out the filament. However, make sure that the oven temperature is set below the ASA filament’s glass transition temperature for perfect drying.

Looking for a top-quality seller for ASA filament? At MakeShaper, we house some of the best and quality-tested filaments ranging from the classic ABS to PETG filament. Our prices are highly affordable and available in a wide range of colors and sizes as per requirement. If you shop today, you can get amazing deals on some of our filaments. So, choose what you need from our high-quality 3D filament inventory today!

How can 3D printing revolutionize the world?

3D printing, also known as additive manufacturing, possesses the potential for democratization of the production of the goods. This could include everything from medical to food supplies and machinery to the coral reefs. As the future approaches, one question that ponders over everyone’s mind is whether 3D printing can actually revolutionize the way things work.

But what makes up for a good quality 3D print? It sure is the 3D printer filament that you choose for your printing machine. Sourcing from a reliable seller is very critical for producing high-quality prints. However, the budget can be a constraint at times. This doesn’t mean you have to compromise on quality. You can always find high-quality, cheap 3D printer filament from reputed sellers.

Now that you know what plays a critical role in 3D printing let us take a look at some of its revolutionizing effects.

Future of 3D Printing: What Does it Hold?

1-Fight against Homelessness and Hunger:

If you are a 3D printing enthusiast, you know how great cheap3D printer filament can be for creating mini houses for kids to play with. Now, imagine this on a massive scale. Of course, creating a house from 3D materials from scratch could be way too hectic but it surely has some potential. If not everything, 3D printing can solve various existing issues by creating highly durable parts for home construction at cheaper prices. This in the future will surely help tackle the increasing incidences of homelessness.

Another place where 3D printing might score a touchdown is hunger. Various NGOs dedicated to the maintenance of better health levels for the less fortunate ones are now exploring the potential of 3D printing in the food industry. They hope that come future, they might be able to create a 3D printer for food that can be customized to be nutritionally appropriate as the meals are synthesized one by one. These printers instead of using cheap 3D printer filament will be using materials such as oils, flours, mineral capsules, and so on.

2-Transformation of Modern Medicine:

Apart from being a major light bringer for the hungry population of the world, 3D printing is also dubbed to revolutionize the world of modern medicine. With 3D printing techniques, there will be feasibility to acquire more sturdy tools and medical necessities to ensure that more lives can be saved. When employed on a large scale, 3D printing also houses the possibility to create a 3D printed heart (artificial) to help save a life. It could also be used for the creation of high-quality basic tools such as clips for umbilical cords.

3D printing can also be used in case of emergencies to ensure that all critical tools and medicines are available within a medical facility.

3-Protection of the Planet:

If you have ever used a 3D filament for printing, you would have surely noticed that some of the variants tend to produce a certain amount of toxic fumes. Depending on the variant of cheap 3D printer filament you purchase, there can be a certain amount of toxic fume coming out during the printing process. However, the researchers dedicated to the future of 3D printing are now concocting new variations of cheap 3D printer filament that shall be based on algae.

This can help in minimizing the pollution level in the atmosphere. Another aspect where 3D printing can play a major role is re-cycling. 3D printing techniques of the modern era allow the use of old materials to create new ones. This, in turn, increases the chances of sustainability. Utilization of the waste products to create something new is the way to go for a planet that is struggling to keep up with the environmental changes. With a reduction in energy consumption and waste-recycling methodologies, 3D printing is sure the future for appropriate climate control.

4-Access to Modern Innovations:

How many times have you seen something that can help the environment but couldn’t purchase it because it was way too costly? Yes, the scientific community on a regular basis comes up with techniques and technologies that can help benefit the environment. However, given the fact that a lot goes into the making of such innovations and lack of popularity, they usually are priced way too high.

With the use of cheap 3D printer filament, the dream of making modern innovations accessible to the general public can be achieved as the future comes by. Currently, modern innovations are limited to specialized labs and technical universities. This makes access to sustainability a tough affair. As the future approaches, scientists are working on the affordable replication of technologies and innovations that will be available for everyone. This, in turn, will help the local change-makers create a better impact and motivate others to participate in a sustainable lifestyle.

5-Cheaper Prototypes:

Although this process is already out in the market, its wide-scale implementation is still a story for the future. Creating prototypes of products or technologies with classic methodologies could be a time-taking affair and pricey as well. With cheap 3D printer filament by your side, creating a cheaper prototype is no more an issue.

This could be applicable in several industries ranging from fashion to everyday needs. So, 3D printing is surely something that you should look out for in the future.

6-Aerospace & Automotive World:

The aerospace or automotive world isn’t the one that is unaware of this new technology. 3D printing technologies are being used in the automotive world for quite some time. With the help of cheap 3D printer filament, the aerospace and automotive industry can now ease up the phases such as:

  • Designing (Product Development, Prototyping)
  • Assembly (Printed Jigs Designed for Hands-On Assembly)
  • End-User Components (Brackets, Brake Pads, Wheels)

The modern-day 3D printing methodologies implemented in the automotive and aerospace world is metal-based 3D printing & FDM for mission-critical parts. The manufacturing of decently strong functional parts is today’s story, but with time, its wide-scale implementation is here for sure. 3D printing with cheap 3D printer filament can ensure that the demand & supply chain can be maintained. Plus, 3D printing can also be used for the creation of customizable machinery, spare parts, and even complete vehicles.

Conclusion

From scientists to innovators, everyone has been using 3D printing technologies to make a better impact on the future. Even the ISS (International Space Station) is experimenting with parts that can be manufactured specifically in space with the use of 3D technology. This can help avoid any need for risky and expensive transportation of products and parts from Earth. Apart from this, cheap 3D printer filament can help keep the costs of manufacturing towards the down low while ensuring that the process is faster and highly efficient.

Looking for some of the best cheap 3D printer filament? At MakeShaper, we house an extensive collection of 3D printing filaments of various types. Starting from PLA filaments to PETG filaments, we have it all. To know more about our products, give us a quick call at (330) 753-0100 or write to us at makeshaper@villageplastics.com.

The 7 Most Important Things to Know Before Using PVA Filament

Thanks to the advanced technology, people can now create three dimensional objects using 3D printers. It has helped people from various walks of life to create objects that were impossible to create before. From creative projects to selling items online, 3D printing has made things possible for people. It has given unique way to peopleto create unique objects and sell them.

The one thing that makes 3D printing possible is the filament. Filaments are like the raw materials that are used for creating 3D objects. There are many types of 3D printing filaments and one of them is the PVA filament. It is more of a support filament than anything else, nevertheless it is an important component in 3D printing. Using the right filament and in the right way is important for getting the desired results. Using the PVA filament can help you get the right results.

Here are the 7 most important things you need to know before using the PVA filament:

1. What is 3D Printing

If you are new to 3D printing, you probably want to know in technical terms what it is. It is a process of creating 3-dimensional solid objects of a digital design. You can use 3D printing software to create and print high-quality 3D objects using filaments. In the 3D printing process, the filament material is used to lay down several layers after it is melted to create an object. These layers are thin and look like a thinly sliced horizontal cross-section of the resulting object. 3D printing is one of the best ways to create different objects as compared to conventional manufacturing methods. It is much faster and uses less materials. All you need is a good 3D printer and the right filament to go with it. In few easy steps you can create objects for your various needs.

In 3D printing process, the PVA filament is used with other filaments like the PLA as a support material. Some objects need support while printing as they could fall or break off before they dry. Letters like T, or objects that are hanging and have hallow designs need support an the PVA filament is the best option.

2. What is PVA Filament?

PVA the PolyVinyl Alcohol, is a 3D printing filament. It is a soft, biodegradable polymer and water-soluble material. It is also known as the PVAL of PVOH. It is made by the process of polymerization of vinyl acetate to form polyvinyl acetate, which is then hydrolyzed to create the PVA filament.

The PVA material can easily dissolve in water, which makes it the perfect option as a support material. After the object is created it can be put in water where the PVA will dissolve, leaving a clear 3D object in desired design.

PVA filament is very useful for creating complex shapes especially the one with partially enclosed cavities. The PVA filament support can be easily removed by dissolving the object in warm water.

3. Why use PVA Filament

There are many advantages of using the PVA filament. The primary advantage is that is water-soluble, which makes it easy to use and remove. You can use them to make prototype model before making the actual object.

The PVA filament is also biodegradable and sustainable material for 3D printing. It is a non-toxic material without any oil content in it. Unlike other filaments, the PVA filament is one of the most user-friendly material to work with. They are great for creating testing object as you can easily dissolve them and not worry about space for extra objects.

It does not require additional solvent, which saves time and money. And, PVA does not need any additional hardware too. You can say that PVA is a hassle-free material to work with when you want to create 3D objects.

4. When not to use PVA Filament

There is no doubt that the PVA is a great support material and as well as protype 3D printing material. But it cannot be used all the time. It all depends on your 3D printing and storage needs. For instance, the PVA filament is great for prototyping, but they are not great for creating object you want to last for a long time. As soon as it comes in contact with water or moisture, it will dissolve or lose some of its character. If you have storage issues, the PVA filament should no be used as it can dissolve in water, humidity, moisture, and high temperature.

PVA has a low melting point of 190°C and in high temperature of 200 degree centigrade, it will start pyrolysis and form a jam like structure while printing. You should not use it for 3D printing for objects that require high-temperature.

5. 3D Printing Setting using PVA Filament

It is important to use the PVA filament wisely so that you can get the best results. First you need a printer that offers dual extrusion. It is important to have the right 3D printer for using PVA filament 1.75. Never use PVA along unless you want the 3D object for few hours of not for long. Use PLA filament along with the PVA as they both have very similar printing temperature. Choose printing objects that have intricate designs, or parts that have internal cavities.

Temperature setting is the most important part of 3D printing irrespective of what material you use. Likewise, correct temperature setting for the PVA filament is very important as it can dissolve and become a lump in high temperature. Depending on the brand you are using, the temperature setting can change. Some may work at 180 degrees centigrade while some may work in higher temperature.

6. Storage of the PVA Filament

The PVA filament needs carful storing as it is very venerable to moisture and high temperature. Make sure you store them in places where it can remain dry. Store them in airtight containers with silica at room temperature. Proper storage will ensure that the PVA material last for a long time. It is very useful for making objects that are not required to last for long such as laundry detergent tags.

7. Dry PVA Filament

It is important to first dry the PVA filament before using it. PVA filament can easily absorb water and dissolve quickly. It can easily absorb water from the air. You have to be very careful when using the PVA filament. You can keep it dry with the help of the desiccant and use it for storing as well. If you don’t store the PVA filament properly, it will not help in providing high-quality print. Dry the filament well before using it so that you can enjoy the 3D printing results.

The Bottom-Line

The PVA filament is one of the best ways to print 3D objects that have internal cavities or intricate designs. They work best when they are used as support material for printing as they are water-soluble. Its high flexibility and ease of use make the PVA filament one of the best materials for 3D printing.

Makeshaper is your one stop destination for finding high-quality 3D printing filaments. We have a wide range of high-quality 3D printer filaments for various printing purposes We have a wide range of filament options including PLA, ABS, ASA, HIPS, PVA, PETG and more. Our products are made from high-quality materials are designed to provide you the best printing solution. Call or email us at - (330) 753-0100 and Email: makeshaper@villageplastics.com

Comparing 3D Printing Filament Features: ABS vs. ASA Filament

For most 3D printing enthusiasts, the introduction of ASA filament in the market is relatively new. While it might not be as common as other filament types, it serves as an excellent 3D printing filament for items that are to be kept outdoors, such as a garden gnome, planter, or any outdoor fixture. The ASA filament is relatively similar to the ABS filament with similar print output.

However, there is one thing about ASA that makes it rank over ABS is the fact that the former can stand longer under the sun without yellowing, deteriorating, or losing strength. If you have never ever printed with the ASA or ABS filament, here is a guide to help you out.

What is ASA Filament?

ASA filament functions as an amorphous variant of thermoplastic polymer that stands for Acrylonitrile Styrene Acrylate. It is generally used as the substitute filament for ABS. The ASA filament has so many advantages in terms of application that it is being used by the topmanufacturers of the automotive industry. The most prominent feature of ASA is the fact that it doesn’t yellow easily.

Buy Here: Black ASA Filament -1.75 mm
Buy Here: Black ABS Filament – 1.75 mm

Why & when should you use the ASA filament?

Before we start comparing the features of ASA and ABS, we need to understand what makes it stand out in the crowd. Here are some of the use cases for the ASA filament.

  • It’s mechanically robust feature makes it perfect in terms of applications that require high resistance
  • It is resistant to the U.V. rays which explain its non-yellowing property
  • ASA filament also finds application in the underwater usage or the pump junctions given the fact that it is highly water-resistant
  • It can also generate a good finish for different parts without any kind of deformation
  • It also provides superb dimensional stability with no warping and high tolerance
  • The ASA filament also works well as an element that is resistant to chemicals treatments
  • It also flaunts a higher thermal resistance as compared to ABS
  • Its matte finish towards the surface of the 3D print is something similar to ABS.

ABS vs. ASA filament: Pros and Cons Compared

In general, most of the properties flaunted by ASA are similar to that of ABS. However, the features such as U.V. resistance is exclusively flaunted by ASA filament.

So, what makes these two filaments different from each other? Well, let’s talk about the finishing of the 3D prints with both. Here warping is the issue that makes the two different. If you are unaware of what warping defines, let us explain it to you.

What is warping?

The warping or curling issue occurs when the 3D printed item doesn’t cool down in an even manner. As we all know, cooling leads to contraction & this particular process causes stress on the lateral surfaces of the object. The quicker your 3D printed item cools down, the higher the stress over its lateral surfaces. This stress is maximum towards the corner where two of the sides from your 3D print meet. This hence leads to deformation or a pull-up shape. The eventual result might seem displeasing to you.

Unless you use a closed printer, this could be a major issue with the ABS filament prints.

Apart from this, there is one more issue that dims down the quality of ABS filament. It is a phenomenon similar to warping, known as cracking. This issue occurs towards the upper section of the print. You need to keep in mind that both cracking and warping can affect the quality of your 3D print. It isn’t just about the aesthetics; the warped or cracked pieces have mechanical features that are comparatively inferior to that of perfectly welded layers.

So, to sum it up,

  • ABS and ASA filament both have similar properties in terms of mechanics
  • ASA is resistant to UV while ABS isn’t
  • ASA has better temperature resistant as compared to ABS (ABS- 81ºC vs. ASA- 95ºC)
  • Both these filaments produce items with matte finishing

ASA Technical Properties

  • Density: 1.07 [g/cm3]
  • Elongation at Break: 35 percent
  • Tolerance: +/- 0.05 mm
  • Flexural Strength: 660 kg/cm2
  • Max. Printing Temperature: 80 to 90 mm/s
  • Melting Temperature: 250 to 260ºC
  • Solubility:dichloro-ethylene, methylacetone, &cyclohexanone

Pros of Using ASA Filament:

  • It is a great alternative to ABS as it doesn’t show the same degradation during cooling, as is seen with ABS.
  • It flaunts a combination of UV resistance with mechanical strength making it perfect for use in the outdoors.
  • ASA filament portrays a higher degree of resistance to prolonged sunlight exposure.
  • It also comes with exceptional resistance to chemical or harsh weather with higher durability as compared to ABS.

Cons of Using ASA Filament:

  • One downside to using ASA filament is the fact that it tends to release fumes that might be potentially toxic during printing. It is critical for printing enthusiasts to opt for the use of high-quality masks during the process and get the printing in a room that is well ventilated.
  • It tends to be a bit expensive as compared to other filaments available in the market. Plus, its low market availability further increases its pricing factor.
  • Its high melting temperature is surely a boon for 3D printing enthusiasts. However, it also requires to have a higher temperature for the extruder to facilitate proper printing. This leads to more energy utilization and hence higher bills.

Tips to get the best prints with ASA filament

  • Get the first layer correct:

Even though ASA filament has minimal warping as compared to ABS, it isn’t completely free of this issue. In order to ensure there are zero warping problems, make sure you have calibrated the printer properly to get the base layer right. You need to level your print bed correctly. Plus, you need to assure that the distance starting from your printer’s hot-end to its bed is leveled.

  • Print with high-adhesion hotbed:

If your printer lacks a high-quality hotbed, the idea of printing with the ASA filament is eons away for you. This is due to the fact that ASA requires high temperatures to refrain from cracking as a result of thermal deformation. You have to keep the hotbed within a temperature range of 80 to 100 ºC. Plus, you should also work on improving the adhesion by using some kind of stick glue or lacquer for 3D printing needs.

  • Calibrate the Temperature Properly:

ASA has its melting temperature that ranges between 250 to 260ºC. This is why the printer hot end should be adjusted to keep within this temperature.

Conclusion

ASA is slowly gaining popularity among its users, given its range of benefits over the alternative ABS filament. So, if you are planning to create some exterior signage, garden equipment, sporting goods, housing components, or exterior parts for automotive needs, picking the ASA filament could be just right for you. However, keep in mind that printing with ASA requires a high-quality 3D printer that can maintain such high temperatures.

Looking for the best seller for high-quality ASA filament? Stop at MakeShaper and shop for your favorite ASA filament at pocket-friendly prices. Our range of collection for ASA filaments includes different colors such as red, yellow, pink, blue, cool gray, and so much more! Shop today to get access to this warp-resistant filament at MakeShaper.

Everything you Need to Know About PLA 3D Printer Filament

When it comes to the best 3D printer filament, there are many options. One such option is the PLA filament. It has actually become a popular choice for FDM 3D printing and for all the good reasons. PLA is a very versatile 3D printer filament as it comes in a wide range of colors and styles making it a perfect choice for various printing applications. It is a type of printing filament that allows ease of use with vibrant color options and blending freedom. It is easily the best 3D printer filament if you want aesthetically superior printing.

The Polylactic Acid or the PLA is an amazing 3D printing filament. But what makes it so great? In this post, you can find everything important you need to know about the PLA filament and how you can use it for the best results. The more you know about the filament, the better you will be able to use it for your various creative projects. It will also help you choose the best 3D printer filament from the other top choices like ABS, PVA, PETG and more.

Here are the important things about the PLA 3D printing filament:

What is PLA Filament

The first thing you need to know is what exactly is PLA filament. PLA or the Polylactic Acid is a thermoplastic polymer and is derived from various natural resources like the corn starch or sugar cane. There are various other materials from which the PLA is derived like wood and pinewood. Most of the PLA filament is derived from natural resources which sets it apart from the other filaments that are derived via distillation and polymerization of nonrenewable petroleum sources. The PLA filament type became very popular with the popularity of the FDM 3D printing. They are available in a wide range of colors and blends, which also makes them quite different than the others. One of the reasons why the PLA is considered as the best filament for the FDM 3D printing is that it offers a great aesthetic appeal and perfect for creating a prototype of any kind.

PLA filament is created using a raw, granulated resin. The color is transparent and very clear. The material is then put a blending machine where it is mixed with other pigments and additives that forms a color. You can choose the PLA filament from two different sizes - 1.75 mm and 2.85 mm. These sizes are ideal for the FDM 3D printing needs.

When to Use the PLA for 3D printing?

PLA is the best 3D printer filament if you want to create visually appealing prototypes. It does not have mechanical strength or properties like other materials, but is perfect for the beginners. There is nothing scary about the PLA filament.

  • Use PLA 3D printing filament when want rapid prototyping or visual prints.
  • It is ideal for creating objects that does not have to face too much stress or strain.
  • Avoid using it for creating objects that can be twisted or bent, as the PLA does not have the mechanical properties to support that kind of 3D models.
  • You can use the PLA filament for creating various decorative pieces.
  • They are great for art and creative projects because of their great aesthetic appeal.

Despite the lack of mechanical strength and properties, PLA is great printing option for various things like visual models, characters, figures, containers, toys and other things that does not required to be moved much.

Advantages of Using the PLA Filament for 3D Printing

PLA filament is considered the best 3D printer filament because of all the benefits it has to offer. You may find superior quality filament, but the PLA is ideal for so many things that makes it an ideal choice. If you are looking for some great reasons for using the PLA filament for 3D printing needs, here are some reasons that make it an ideal choice:

  • PLA filament is very easy to use and work with. It is a hassle-free printing option that saves both time and money.
  • PLA is a great material that will come out easily from the 3D printing nozzle without warping or clogging.
  • PLA printing temperature is comparatively lower making it a convenient option of printing.
  • High-quality prints with superior quality surface details. The 3D prints will be of superior quality with great aesthetic appeal. This makes it an ideal choice for printing decorative pieces.
  • Unlike the other 3D printing filaments, the PLA filament does not give off offending odor while printing.
  • PLA filament is a highly pigmented material, which is why they are available in so many blends and color options.
  • It does not require too much or trimming or sanding after the printing which saves time while giving a high-quality printing result.
  • It is a non-toxic and bio-degradable material making them ideal for safe printing. Kids are safe around this material.
  • It is a great option for people who are environmentally conscious and need a printing filament that is green and safe for everyone.

These are some of the best things about the PLA filament that also offers it an edge over the other types of materials. Using the PLA filament is easy, cost-effective and versatile option for the serious 3D printers.

PLA Filament storage

Even the best 3D filament needs proper storage. No matter what type of filament you prefer, storing them properly will ensure that remain efficient and safe for a long time. The PLA filament storing is important if you want to keep them safe for using them for years. Generally, the PLA filament can last for a long time. Depending on the various factors, the PLA filament can be stored for a long time. Moisture and humidity can make it less efficient. It can start foaming and discolor too when it comes in contact with moisture. Make sure to keep them in safe place where it does not have to come in contact with moisture or humidity. Keeping it dry will ensure it lasts for a long time.

How to Set Pinter for PLA 3D Printing

The print setting for PLA filament will depend on the type or blend you are using. The PLA filament has an average melting point between 180 to 200 degrees C.The temperature setting for 1.75mm diameter PLA filament will be different than the one for 2.85mm diameter. Unlike the other types of filaments, the PLA does not necessarily require a heating bed as a glue stick can do the job of making the first layer to stick. One of the best options is to consult the manufacturer to find out the ideal temperature setting for the PLA filament setting. Nevertheless, the PLA filament s quite easy to use and very budget-friendly option for people. The end results will be great and post printing, you don’t have to do much to make the printed object look perfect.

The Bottom-Line

These are some of the important things about the PLA filament. Its features, benefits and flexibility make it the best 3D printer filament. You can create a wide range of things with it and enjoy the quality and performance it has to offer.

MakeShaper offers high-quality 3D printer filaments for various printing purposes We have a wide range of filament options including PLA, ABS, ASA, HIPS, PVA, PETG and more.

3D Printing Hacks: Best Ways to Store PVA Filament

In recent years, 3D printing has been quite the trend. With more and more variants of 3D filaments entering the market, 3D printing enthusiasts have become all the more active. However, one thing we tend to ignore often is the fact that 3D printing filaments can be sensitive to changes in temperature or the elements present in the surrounding atmosphere. Water-soluble options such as PVA filament, need extra attention when it comes to storage. Here in this blog, we will describe the various methodologies one can opt to store the PVA filament without reducing its effectiveness or the final outcome.

Why is proper storage important?

Dust and humidity can be sworn enemies of the PVA filament spools. While some printing materials might not even budge a bit with the presence of humidity, PVA’s effectiveness can go down substantially. PVA filament tends to be very hygroscopic. Thus, it absorbs moisture at a faster rate. A wet or moisture-laden PVA filament can easily be recognized given the sizzling noise that comes out during the 3D printing process. Plus, the resulting print is comparatively horrible as well.

Then comes dust!

Dust can settle down on your PVA filament & thereby get into your printing nozzle leading to unnecessary clogging. This results in a failed printing job or under extrusion of the printed material. It is especially critical that you store the PVA filament spools very carefully & correctly.

Issues that might ail your PVA filament post moisture exposure

  • Filament Degradation
  • Increased Brittleness
  • Diameter Augmentation
  • Extrusion requires a higher temperature
  • Hissing Steam or Bubbling Filament in Printer’s Hot-End
  • Broken Filament

But before you go ahead and start storing the PVA filament, you need to dry the same. This will seek out any moisture that has already entered the spool.

  • Add Desiccant:

When storing your PVA filament inside a box or sealed bag, you need to add a few bags filled with fresh desiccant. This will absorb all the moisture & ensure that your filament maintains its optimum dryness.

  • Heat the Filament:

If your PVA filament has managed to absorb way too much in terms of moisture content, you can dry the same through regulated heating. Heat the PVA filament to a temperature ranging between 45 to 55 degrees. Now, place your filament spool inside its primary packaging & place it over its build plate. Next, allow it to dry at this given temperature for a time frame of 2 hours. After you are done, immediately place it within the storage container to avoid moisture from seeping in.

Now that you know the ways to dry your PVA filament, here are some of the methods to store your PVA filament to evade any moisture or dust retention.

1-Use Vacuum Bags:

If you are in need of an in-expensive means to seal-the-deal (Pun Intended!), you can go for the regular-old vacuum bags. Yes, you always have the option to buy those expensive casings made of plastic for individual spools, but who has the time or money for that, right?

You could also create a box on the roof with anti-humidity features to protect the PVA filament, but that’s just too much work. The easiest way to save time and money is to stick with these classic vacuum bags that get the job done with minimal investment. They help keep away various types of filament deteriorating elements such as mildew, odors, moisture, or bugs.

Please Note: These aren’t your Ziploc bags that come with a plain simple seal towards the topside. They might help seal the bag but aren’t successful in removing the existing moisture inside the container. Opt for kits that come with openings that help suck out the oxygen present inside, creating a vacuum-like condition.

2-Silica Gels:

Do you remember those small packets with tiny gel-like crystals that you always find inside a new pair of shoes? Yes, these packs help absorb any kind of moisture in the area, thus evading smell from your feet when you wear them. However, they aren’t just meant for your shoes. You can also use them to store your precious PVA filament. Given the fact that PVA filament is used for the creation of support materials, they are easily dissolved in water.

To ensure that your storage box has no unwanted moisture content, silica gel packets can be your friend. Silica gels are available both online and offline in varying sizes and shapes depending on your needs. There are also reusable versions that can be brought back to their original form by drying them inside the oven for the time-frame written in the instruction manual.

If you are in need of silica gel that acts as a hard-core drying agent, you can opt for the ones that come with a saturation indicator for moisture. These indicators can change color from the yellow/orange hue to blue/green one depending on the moisture level in the ambiance.

3-Do Not Store Them Beyond 12 Months:

One thing you need to keep in mind when planning for storage of your PVA filament is the fact that they should never be stored for more than 12 months. Regardless of how good your storage system is, someway or other, moisture or dust will surely find a way to seep in. This is why it is often advised that you use up the spool before 12 months.

In case you are someone who keeps forgetting things, try to prepare a chart or organize the storage space date wise. This will help you get access to filaments that are close to their 12 months’ timeline.

Bonus Tips to Follow (PVA Filament Storage)

  • Use the litmus strips for testing the humidity present in the surrounding atmosphere. They can act as a quicker option as opposed to the use of desiccants that change color.
  • Always remove the filament from the printer after you are done with the printing session.
  • You can opt for 3D printing of your very own filament holder. This will help protect the PVA filament from moisture in a better way. Pick a filament that is resistant to moisture for creating this holder.
  • Create your DIY dry box from different “YouTube” videos or internet sources.
  • You can also plug-in a dehumidifier within the room that your spool is placed in.

Conclusion

It is true that one cannot enjoy a good omelet without breaking some eggs. The same stands true for 3D printing as well. Experience is what helps you create the best prototypes when it comes to 3D prints. However, with the tips and tricks stated above, you can surely avoid some unwanted storage mistakes and save yourself some unnecessary pain of bad print or moisture-laden filament.

Looking for high-quality PVA filament for your 3D printing needs? At MakeShaper, we house some of the best collection of filaments depending on your requirements. Our collection of filament goes through a stringent testing process for quality and durability. Plus, our 3D printing filaments are pocket-friendly as well. So, why wait? Purchase your filament today at MakeShaper. To know more about our products or shipping policies, give us a quick call at 1-330-753-0100 or write to us at makeshaper@villageplastics.com.